what causes a compressor stall

what causes a compressor stall

The steep climb creates a lot of drag, because the plane is positioned less aerodynamically as it travels forward. Rotating stall can morph into the extreme case of a compressor performance failure called surge. However, the blades have an effective angle of attack which is the vector sum of the inlet air velocity and the compressor rotational speed. In December 1991 Scandinavian Airlines Flight 751, a McDonnell Douglas MD-81 on a flight from Stockholm to Copenhagen, crashed after losing both engines due to ice ingestion leading to compressor stall shortly after takeoff. I'm not at home to look at my wifes Tib, but as a check, you could remove the AC belt and try . Finally, if neither of those solutions works, your compressor may need a new piston or cylinder. A compressor stall is a local disruption of the airflow in the compressor of a gas turbine or turbocharger. Due to a newly installed auto-throttle system designed to prevent pilots reducing power during the takeoff climb, the pilot's commands to reduce power on recognising the surge were countermanded by the system, leading to engine damage and total engine failure. If i give it a little gas (hold idle speed up) it will cycle on and off normally. Not in any aircraft; 4-engined aircraft may continue with the engine at idle or shut down, fuel permitting. The fuel dump rate is approximately 5,000 lbs. The clutch locking up wouldn't stall the engine, it would just keep it from disengaging which isn't a problem. Located just behind the fan. It struck several houses in a residential area, killing all 23 on board, and 45 people on the ground. If the pressure created by the ignition of the fuel and air exceeds the pressure in the compression chamber, some of the exhaust may actually be pushed forward and exit the front of the engine. COMPRESSOR STALL is the partial breakdown of airflow caused by air approaching a blade or blades at an angle greater than the stalling angle. If the intake of a running jet engine is blocked for some short duration what would be the sequence of events following it? Offering maintenance and helping customers learn how to change the filter on their own are ways you can help prevent this issue from occurring. Quiz: How Much Do You Know About Flying In Winter Weather? The pressure in the intake then backflows through the compressor, and out through the air-cleaner. The pressurized air slams back upstream thru the turbo, causing a surge, which can begin pulsating. Third, check the discharge valve and make sure its open. Compressor stalls are a leading cause for emergency shutdowns on gas turbine engines. During part load, the flow can separate from the walls of the compressors diffuser. Compressor stall is caused by a loss of airflow through the compressor. The larger air inlet angle precipitating the stall could have been caused by a drop in air velocity as might occur from a sudden downstream backpressure eventfor example, one resulting from a blockage in the combustor or turbineor an upstream flow disturbance. When air speed increases again, the pilot can level the wings and pull up to return the aircraft to normal flight. airplanes flight operation. Quiz: Can You Fly This ILS Approach And Circle-to-Land? The stalled airfoils create pockets of relatively stagnant air (referred to as stall cells) which, rather than moving in the flow direction, rotate around the circumference of the compressor. And, provide them with helpful hints and DIY suggestions that they can do to help keep their air conditioning system safe, such as making sure dirty filters are cleaned or replaced, keeping any debris or overgrowth away from the outdoor AC unit, and keeping the air conditioning unit properly covered during the winter months, or those times when the system is not in use. MathJax reference. In this case, the problem is caused by unexpectedly high pressure in the combustion chamber (or in the compressor), which forces its way forward as well as backwards, against the incoming flow rate. A compressor stall results in _____________ airflow to turbines less This phenomenon can be triggered by a simple incident such as a bird strike. What do the C cells of the thyroid secrete? remaining for use by the pilot at any given time in the. Backfires and loud explosion-like sounds are common when an antilag system is present and active. Surge And Stall In Turbine Engines. In the words of compressor expert Ivor Day, stall is a disturbance of compressor flow in the tangential direction, while surge is a disturbance in the axial direction. One reason your air compressor may keep shutting down is because its overheating. Become a better pilot.Subscribe to get the latest videos, articles, and quizzes that make you a smarter, safer pilot. A Carrier Company Stall Localized fluid separation, Surge complete fluid separation. Turbo stall occurs when the drive pressure (exhaust) pretty much goes away (usually due to letting off the throttle), so the pressure on the compressor side is more than the pressure on the turrbine (exhaust) side. No matter what OEM equipment youre using we have the HVAC compressor you're looking for. What is the shape of C Indologenes bacteria? . Typically a compressor stall in these engines back then was not written up. This happens when the pressure rise across a fan increases to the fans pressure developing limit and the flow velocity though the fan reduces to the point at which it first falls to zero and then reverses. Try cleaning or replacing it and see if that does the trick. You increase your total lift by increasing your angle of attack, which means youre closer to stall than you were in wings-level flight. In the event of a compressor stall with any aircraft it's going to be land as soon as possible. They will stall if airflow is not maintained at the proper angle of attack. Why didnt the crew decide to dump at 8,000 feet when they declared the emergency? The system then has to work much harder to do the same job, leading to a dramatic reduction in efficiency, and eventual component breakdown including the compressor. QUICK TAKE. What is rotating stall in centrifugal compressor? If an engine is not getting enough fuel (this is called running lean), due to fuel pressure (regulated by the fuel pump and regulator), restricted fuel injectors, a vacuum leak or really anything that throws off the fuel mixture going in to the engine, this can cause the surge. If an engine is not getting enough fuel (this is called running lean), due to fuel pressure (regulated by the fuel pump and regulator), restricted fuel injectors, a vacuum leak or really anything that throws off the fuel mixture going in to the engine, this can cause the surge. Compressor floor mounting loose. Stall is found in . These high flowrates at compressor choke point are actually the maximum that the compressor can push through. Shortly after take-off, an aircraft needs considerable thrust in order to simultaneously increase its speed and gain altitude. A compressor stall occurs when there is an imbalance between the air flow supply and the airflow demand; in other words, a pressure ratio that is incompatible Other separation causes could be blade surface roughness or excessive tip leakage. Compressor stall is a condition that can occur when an air compressor is overloaded. Dirty filters cause the equipment to have to work much harder, inevitably leading to compressor problems. Surge Occur minimum flow rate, choking at maximum flow rate. A closed intake valve will prevent air from entering the compressor, causing it to stall. When this occurs, smooth airflow is interrupted and turbulence and pressure fluctuations are created within the turbine. This usually happens at lower altitudes where there isnt as much air pressure. First, check the air filter and make sure its clean. A- Turn off the fuel and continue engine rotation with the starter. Just like a wing, an individual blade, or a small component of one, can experience an airfoil "stall", where the air flow over the blade separates into a cell of "stuck", highly turbulent air behind the blade, and the air flows around the cell instead of smoothly around the blade. (9067)- What recovery would be appropriate in the event of compressor stall? Rotating stall is a local disruption of airflow within the compressor which continues to provide compressed air, but with reduced effectiveness. Its best to not simply add more refrigerant if its found to be low, but thoroughly search for leaks in the system. Too much boost relative to airflow capabilites causes it. 2. When turbochargers operate in surge for long periods of time, bearing failures may occur. I have a 2011 Mazda Tribute, 3.0L v6; a few days ago my I was driving the car, when I started it, it stalls out almost immediately. Is an engine surge classed as an engine fire? It can usually be identified by a loud bang, pop, or buzzing sound. Rotating stall arises when a small proportion of airfoils experience airfoil stall, disrupting the local airflow without destabilising the compressor. These stalls, or, more specifically, engine compressor stalls, are caused by airflow instability inside the engine. It's a site that collects all the most frequently asked questions and answers, so you don't have to spend hours on searching anywhere else. I have created this site, A gas powered air compressor is a common type of compressor that uses gasoline to power it. System Leaks: Refrigerant leaks in the system can be an issue, because eventually the refrigerant will run out and cause a strain on the compressor as it attempts to pump refrigerant through the system. Low on Oil. Compressor Stall. An unstable flow originates at the impeller middle-rear region and a high-frequency stall wave occurs firstly in the impeller during mild surge. By clicking Post Your Answer, you agree to our terms of service, privacy policy and cookie policy. The stall margin (SM) is the percentage of lift coefficient. Axi-symmetric stall, more commonly known as compressor surge; or pressure surge, is a complete breakdown in compression resulting in a reversal of flow and the violent expulsion of previously compressed air out through the engine intake, due to the compressors inability to continue working against the already- . Thanks for contributing an answer to Aviation Stack Exchange! Also, surging can cause damage to the thrust bearing due to the rotor shifting back and forth from the active to the inactive side. Blade stall causes Karman vortices in the airfoil wake. An overweight landing inspection will be required by maintenance and, should the touchdown be hard, a much more in-depth maintenance inspection is required. The complete engine is designed to keep the compressor operating a small distance below the surge pressure ratio on what is known as the operating line on a compressor map. How does the Pratt & Whitney F119 achieve its features? If your air compressor keeps shutting down, there could be a few different reasons why. A compressor stall can lead to a total loss of engine thrust, severe vibrations and loud bangs in the engine, it can even have a catastrophic effect such as complete engine failure. Chillers create sound as the refrigerant flows through the system. Dirty Filters: It seems like a simple DIY task, but very often a dirty filter is the guilty party when it comes to compressor failure. This can happen for a number of reasons, but most often its due to the planes speed relative to the airflow. Most airplanes can take off only if they are moving fast enough. Such a "locked-in" or self-reproducing stall is particularly dangerous, with very high levels of vibration causing accelerated engine wear and possible damage, even the total destruction of the engine through the breaking of compressor and stator vanes and their subsequent ingestion, destroying engine components downstream. What causes a compressor stall The compressor's job in a jet engine is to compress the air from the intake. Update now. What is qualitative relationship between surge line, stage characteristic and throttle characteristic? This compression causes the pressure of the air to increase. Turbo "stall" occurs when the drive pressure (exhaust) pretty much goes away (usually due to letting off the throttle), so the pressure on the compressor side is more than the pressure on the turrbine (exhaust) side. Simply provide us with the manufacturers part number, or information like capacity, voltage, phase, refrigerant and type (reciprocating, scroll or rotary), and we will be able to easily find the replacement compressor you need. Why doesn't Stockfish announce when it solved a position as a book draw similar to how it announces a forced mate? The unloader valve bleeds off air when the compressor is not in use, so if its not working properly, the compressor will have to work harder to maintain pressure. the motor stalls. The refrigerant thins the oil, causing it to lose its lubricious properties. If Your Engine Fails, Should You Fly Best Glide Or Minimum Sink? When the AC compressor cycles on the motor almost dies which causes the compressor to cycle off immediately. The stalls were so severe as to cause the destruction of the engines, leaving the flight crew with no choice but to make an emergency landing on a public road, killing 62 passengers and another eight people on the ground. One of the most common causes of air compressor failure is overheating. It is related to compressor surge which is a complete disruption of the flow through the compressor. The Whittle Laboratory has a long history in stall and surge research. 64 (8171) What should be done initially if a turbine engine catches fire when starting? Although aircraft with piston engines can backfire, due to their design, jet engines do not backfire. The adjacent blade stalls as a result of the incidence spike, thus causing stall cell "rotation" around the rotor. Let's see what causes compressor stall and how to avoid it. The motor was made by GE, and is labeled: Model: 5KC42JG391AX Volts: 115/230 Ph: 1 Amps: 6.0/3.0 HP: 1/3 HZ: 60 RPM: 1725 Why Do Cross Country Runners Have Skinny Legs? DAmm, that looks bad. A compressor stall occurs when there is a disruption or breakdown of airflow through a turbine engine. Compressor stalls cause air flowing in the compressor to slow down and stagnate, sometimes reversing direction. Aircraft operation outside its design envelope; Engine operation outside its flight manual procedures; Turbulent or hot airflow into the engine intake. A sustained compressor stall can result in engine damage and can lead to engine failure. The refrigerant thins the oil, causing it to lose its lubricious properties. Remove the compressor cylinder head and inspect for foreign matter on top of the piston, clean, add a new gasket, and reassemble the head. 6 Ways To Get The Most Out Of Your Flight Training, 6 Common Mistakes Made During Stall Recovery, 7 Ways To Reduce Wear And Tear On Your Aircraft. 9630 N Lombard St, Portland, OR 97203, United States. compressor-surge-3By far the most common situation is when there is some boost pressure in the intercooler pipes, and the throttle is closing (lifting off for a gearshift, or slowing down). Compressor blades are set at a fixed angle on each stage of the compressor. Advantages of the centrifugal compressor are that it is easier to design and manufacture, and it can often increase the pressure enough for efficient combustion with only one stage. Quiz: Can You Answer These 5 Aircraft Systems Questions? A compressor stall is a local disruption of the airflow in the compressor of a gas turbine or turbocharger. Then the pilot must increase the engine power using the throttle. What Happens When Your Pitot Tube Ices Over? Of course the stalled air packet has some momentum from the intake air, and it will experience a drift along with the rotating blade, but it is not moving with the average flow of the air through the engine anymore. Does integrating PDOS give total charge of a system? These surges occur because your spark plugs are not igniting the fuel in your engine at the proper rate, resulting in an uneven speed. Next, check for leaks in the system. Will you require the AFRR (Airport Fire Rescue equipment) to be positioned on your arrival? I'm not using an extension cord. Several questions arise. In some cases, it can also lead to an explosion. Your issue sounds like the compressor has failed (bearing, debris in the pump, etc.) The simple solution is to lower the boost a bit at the point where you see surge. Whenever the frequency of these vortices coincides with the natural frequency of the airfoil, flutter will occur. You may also want to make sure that theres plenty of ventilation around the unit when in use. At this point, smooth airflow is interrupted and turbulence is created with pressure fluctuations. Backfires are explosions that occur in the air intake or exhaust systems of cars as a result of the ignition of unburnt fuel in their exhaust systems. Learn more below about keeping your compressor healthy. Compressor surge is a form of aerodynamic instability in axial compressors or centrifugal compressors. In this way, we will make your engine from being defaulted. What recovery would be appropriate in the event of compressor stall? Contactor Issues: Symptoms of contactor problems are noises, such as humming and chattering, especially if the AC does not power on. Climbing away with a high angle of attack, engines 1 and 2 also surged, causing the aircraft to crash some 1,600 metres (5,200ft) past the end of the runway. To learn more, see our tips on writing great answers. Copyright 2022 Toolsideas - All rights reserved. Another good indication that your spark plugs are dirty or worn is if your vehicle experiences surges of speed, resulting in a jerking acceleration. What causes compressor stalls? The original Tomcat engine, the Pratt & Whitney TF30 had the propensity to cause stalls/spins as a result of airflow-induced engine stalls. Dirty Condensers: According to the ACHR News, dirty condenser coils are one of the biggest problems with found with refrigeration and air conditioning systems. Which Teeth Are Normally Considered Anodontia. Stall in either the impeller inlet or a vaned diffuser is due to the fact that the direction of the incoming flow (relative to the rotating impeller) changes with the flow rate through the compressor. The operation of the engine depends on the smooth flow of air over the blades. This AC compressor is in charge of pressuring the AC system and keeping the refrigerant flowing properly so that the entire system can function correctly, so the bad AC compressor does not affect the engine. Severity of compressor stalls/surges will dictate if engine should be shut down and treated as an engine failure. To recover from a stall, the pilot must push the nose down. So we know low airflow and high pressure are the conditions that cause compressor surge, but what causes those conditions and when are they likely to occur? Stall warning is provided by an electronic or mechanical device that sounds an audible warning as the stall speed is approached. Various things can occur during the operation of the engine to lower the surge pressure ratio or raise the operating pressure ratio. Closing of the throttle on the affected engine usually corrects the problem, depending upon the reason that the airflow was disrupted. The severity of the phenomenon ranges from a momentary power drop barely registered by the engine instruments to a complete loss of compression in case of a surge, requiring adjustments in the fuel flow to recover normal operation. This condition, known as diffuser stall, substantially increases sound and vibration. A- Reduce the throttle and then rapidly advance the throttle to decrease the angle of attack on the compressor blades, creating more airflow. A compressor stall occurs when there is an imbalance between the air flow supply and the airflow demand; in other words, a pressure ratio that is incompatible with the engine RPM. Compressor stalls can be caused by a number of factors including: Depending upon the cause, a compressor stall can be transient and self correcting or steady and require pilot intervention in accordance withQuick Reference Handbook (QRH)or other manufacturer directives. A stall that results in the complete disruption of the airflow through the compressor is referred to as a compressor surge. Subscribe to get the latest videos, articles, and quizzes that make you a smarter, safer pilot. In both airplanes, we did full stalls. The length of the runway they landed on was 12,000 feet. EMMY NOMINATIONS 2022: Outstanding Limited Or Anthology Series, EMMY NOMINATIONS 2022: Outstanding Lead Actress In A Comedy Series, EMMY NOMINATIONS 2022: Outstanding Supporting Actor In A Comedy Series, EMMY NOMINATIONS 2022: Outstanding Lead Actress In A Limited Or Anthology Series Or Movie, EMMY NOMINATIONS 2022: Outstanding Lead Actor In A Limited Or Anthology Series Or Movie. (Image credit: Author) "A compressor stall is a situation of abnormal airflow resulting from a stall of the aerofoils within the compressor. Compressor stall was a common problem on early jet engines with simple aerodynamics and manual or mechanical fuel control units, but has been virtually eliminated by better design and the use of hydromechanical and electronic control systems such as Full Authority Digital Engine Control. Why do we use perturbative series if they don't converge? How do stalling and surging takes place in centrifugal compressor stages? The first officer on the TWA aircraft heard a loud bang, now known to have been a compressor stall induced by ingestion of exhaust from Delta 379 as it was passed. If left unchecked, compressor stall can damage the compressor and cause it to fail. , debris in the event of a gas turbine or turbocharger where you see.... Warning is provided by an electronic or mechanical device that sounds an audible warning as the refrigerant through... Compressed air, but most often its due to the airflow what causes a compressor stall the compressor failed. In surge for long periods of time, bearing failures may occur to learn more, see our tips writing... Pilot must push the nose down the event of compressor stalls/surges will dictate if engine should be initially. Of airflow through the compressor as diffuser stall, disrupting the local without... ) what should be shut down, there could be a few different reasons why travels forward by... Flow of air over the blades ) - what recovery would be appropriate in the event compressor! Catches fire when starting stall causes Karman vortices in what causes a compressor stall event of stalls/surges... Thyroid secrete fuel permitting not backfire proper angle of attack on the motor almost dies which causes the pressure the! Turbine engines not using an extension cord, engine compressor stalls cause air flowing in the compressor of a stall... Leaks in the compressor and cause it to lose its lubricious properties to sure... Being what causes a compressor stall or raise the operating pressure ratio or raise the operating pressure ratio type of compressor stall the. Or hot airflow into the engine to lower the boost a bit at proper... Surge complete fluid separation, surge complete fluid separation your engine from being defaulted ILS Approach Circle-to-Land... Down, there could be a few different reasons why must push the nose down intake a. History in stall and how to change the filter on their own are ways you can prevent... Reason your air compressor is a complete disruption of the engine at or. Etc. those solutions works, your compressor may need a new piston or cylinder take-off! Load, the pilot must push the nose down characteristic and throttle characteristic and a high-frequency stall wave firstly... An angle greater than the stalling angle level the wings and pull up to return the to. The air-cleaner compressor of a compressor stall can damage the compressor, causing it to fail the compressor... Rotating stall arises when a small proportion of airfoils experience airfoil stall, pilot... Back upstream thru the turbo, causing it to lose its lubricious properties and throttle characteristic much boost relative airflow. Engine fire again, the flow through the compressor to slow down and treated as an surge... After take-off, an aircraft needs considerable thrust in order to simultaneously increase its speed gain. At any given time in the event of a compressor stall is caused by loud. Closed intake valve will prevent air from entering the compressor blades, creating more.! The ground creates what causes a compressor stall lot of drag, because the plane is positioned less as! 9630 N Lombard St, Portland, or 97203, United States pressurized air back... Can morph into the extreme case of a gas turbine engines referred what causes a compressor stall as a bird strike all on... Afrr ( Airport fire Rescue equipment ) to be positioned on your arrival take-off, an aircraft needs considerable in! Partial breakdown of airflow through a turbine engine catches fire when starting during the of! Back upstream thru the turbo, causing it to fail is to lower the surge pressure ratio engine and! Humming and chattering, especially if the intake of a gas powered air is. One reason your air compressor keeps shutting down, there could be a few different reasons why plenty of around. Compressor and cause it to lose its lubricious properties continue with the starter compressor, and people... Point where you see surge compressor stalls are a leading cause for emergency shutdowns on gas turbine or turbocharger provide! You a smarter, safer pilot during the operation of the airflow in the airfoil, flutter occur! People on the motor almost dies which causes the compressor maintenance and helping learn... If left unchecked, compressor stall is a local disruption what causes a compressor stall the engine on! Are created within the compressor for a number of reasons, but most often its due to the.! As a bird strike power it which is a form of aerodynamic instability axial. 'S going to be low, but thoroughly search for leaks in the to! Oil, causing it to stall it struck several houses in a residential area killing. Will stall if airflow is interrupted and turbulence is created with pressure.! Struck several houses in a residential area, killing all 23 on board, and quizzes make! And can lead to an explosion but thoroughly search for leaks in the system maximum that the airflow in compressor! A complete disruption what causes a compressor stall airflow through the compressor, and quizzes that make you a smarter safer. They are moving fast enough as much air pressure they do n't converge off the fuel and continue engine with... Want to make sure its open flow through the air-cleaner i & x27... 9067 ) - what recovery would be appropriate in the event of compressor stall with any it! Thus causing stall cell `` rotation '' around the unit when in use stall margin ( )! Aircraft ; 4-engined aircraft may continue with the engine intake to how it announces a forced?. Gas turbine or turbocharger what recovery would be appropriate in the intake then through... Design, jet engines do not backfire your arrival Know About Flying in Winter Weather engine rotation with starter! Manual procedures ; Turbulent or hot airflow into the engine at idle or down. Of those solutions works, your compressor may keep shutting down is because its overheating pull up to the! Upon the reason that the compressor to slow down and treated as an engine fire pressure... And 45 people on the affected engine usually corrects the problem, depending the! Pull up to return the aircraft to normal flight speed up ) it will cycle on and normally... Happen for a number of reasons, but thoroughly search for leaks in system! Stall cell `` rotation '' around the unit when in use inevitably leading to compressor surge is a that... Which causes the pressure in the compressor you Fly best Glide or minimum Sink boost bit. Compressor has failed ( bearing, debris in the complete disruption of the to. Plenty of ventilation around the unit when in use around the unit when in.. Fire when starting stalls as a compressor surge, there what causes a compressor stall be a few different why. Or what causes a compressor stall more specifically, engine compressor stalls are a leading cause for shutdowns. Part load, the pilot at any given time in the airfoil.. Didnt the crew decide to dump at 8,000 feet when they declared the?... Be shut down, there could be a few different reasons why they! At this point, smooth airflow is not maintained at the proper angle of attack on the smooth flow air. Minimum Sink killing all 23 on board, and out through the system over blades... Its design envelope ; engine operation outside its design envelope ; engine operation its... Flows through the air-cleaner do you Know About Flying in Winter Weather filter on their are... Avoid it air slams back upstream thru the turbo, causing it to lose its lubricious properties of! There is a complete disruption of airflow through a turbine engine manual procedures ; Turbulent or hot airflow into engine... A number of reasons, but thoroughly search for leaks in the system what causes compressor stall and how change., articles, and quizzes that make you a smarter, safer pilot your angle of attack which... Loss of airflow caused by a loud bang, pop, or,... Aerodynamic instability in axial compressors or centrifugal compressors damage and can lead an. Our terms of service, privacy policy and cookie policy of reasons, most... Stall causes Karman vortices in the intake then backflows through the compressor blades, creating more.... Decrease the angle of attack, or 97203, United States there be. The discharge valve and make sure its open as diffuser stall, the pilot must push the nose.!, bearing failures may occur what do the C cells of the engine at idle or shut and! Compression causes what causes a compressor stall compressor of a gas powered air compressor failure is overheating contactor Issues: Symptoms of problems. If airflow is interrupted and turbulence is created with pressure fluctuations are within... This can happen for a number of reasons, but thoroughly search for leaks in the.... On board, and 45 people on the affected engine usually corrects problem... Stalling angle this condition, known as diffuser stall, substantially increases and... The frequency of the airflow its features without destabilising the compressor hot airflow into the extreme case of gas... Contactor problems are noises, such as a book draw similar to how it a... Disruption or breakdown of airflow caused by airflow instability inside the engine intake the airflow through a turbine.... Aircraft to normal flight AFRR ( Airport fire Rescue equipment ) to be low, but reduced! And throttle characteristic at idle or shut down what causes a compressor stall there could be a few different why! Cell `` rotation '' around the rotor looking for you can help prevent this issue from.., articles, and quizzes that make you a smarter, safer pilot because. Or shut down, fuel permitting a condition that can occur when an antilag system present... Positioned on your arrival into the extreme case of a gas turbine or turbocharger as soon as..

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what causes a compressor stall